Blow Moulding Machine Manufacturers in Pune | Bana Envirotech

Working Mechanism of Blow Moulding Machine

One of the leading blow moulding machine manufacturers in Pune, below is the working mechanism of the machine, such as:

• Pre-heating: Preforms of varying weights are sourced from outside and fed into the machine for pre-heating. The heating is done by specialized heaters, which are divided into 4 zones. The temperature of the heat is adjusted according to the preform size and weight.
• Stretching and blowing: The hot preforms are taken to the mould, and on closure of the mould, a servo stretch rod will stretch and blow the preform into the mould shape. In our machines, this is done in the downward direction, as in rotary machines, in line with the gravitational force, ensuring perfect centring and distribution of material.
• Cooling and Ejection: The moulds have a state-of-the-art cooling system to keep the blown bottle in perfect shape. The bottle is ejected to the railings in an upward direction without inversion of the bottle. This avoids many mechanical parts and smooth transfer to the filling station.
• Air recovery: Our decades of experience have enabled us to design a highly optimised, sophisticated air recovery management system for guaranteed lowest air consumption.
• Indexing: Our machines do not have a clapper indexing method, hence machines are completely noiseless.
• Mould loading: Our unique machine design enables the easiest mould changing arrangement, hence saving time in mould changing.

Important Features of Blow Moulding Machine

Being the best blow moulding machine manufacturers and exporters in Pune, all our types of blow moulding machines are filled with multiple types of features such as:

• Machine size: Our machines are very compact and have a small footprint, hence saving space.
• Flexibility: Our machines can be integrated as a combination of blowing and filling.
• Servo stretching: As a standard feature provides flexibility and easy stretching. Our downward stretching system ensures perfect centring and distribution of material.
• Energy Efficient: Our machines have one of the lowest power consumptions compared to industry standards. This is due to the special air recovery system and placement of heating elements for preform heating.
• Noiseless operation: Bana Blow Moulding machines have a specialized indexing system, avoiding loud noise in indexing.
• Mould change: Low height mould mounting enables quick mould change without employing overhead cranes.
• Advanced Automation & Smart Control Systems: Our machines can be easily integrated with IoT and AI systems as per the clients’ requirements.
• User-friendly: Our machines are easy to use with a minimum learning curve, allowing quick and smooth production.

Advantages of Blow Moulding Machines

As leading blow moulding machine exporters and service providers in Pune, all these machines are built with new features and give multiple types of benefits, such as:

• Cost Efficiency & Increased Productivity
  • As compared to traditional machinery, our blow moulding machines have faster cycle times and reduced material waste.
  • We can also integrate easy mould-change systems that can help in reducing downtime, allowing for quick transition in between the product types, and this can improve overall productivity.
  • Reduced labour dependency through advanced robotics and automation.
• Enhanced Product Quality & Consistency
  • Our machines will blow bottles uniformly every time.
  • In our blow moulding machines, we have used high-precision calibration technology, and this can result in producing lightweight and strong quality of products and which can optimize material usage.
• Environmental & Regulatory Compliance
  • Our blowing machines adhere to local and global sustainability standards, including FSSAI, BIS, EU Packaging & Waste Directives, and US FDA regulations.
  • The working process of our blow moulding machine is more efficient and results in a reduction in carbon footprint through energy-efficient operations.
  • Compliance with ISO 9001 & 14001 certifications ensures industry-best practices.

Applications of Blow Moulding Machine

These all types of machines are mainly used in multiple types of industrial sectors such as:

1. Packaging Industry

• Food & Beverage Bottles: Our blow moulding machine is highly used in the food and beverage industry for making multi-layer barrier bottles to extend shelf life.
• Pharmaceutical & Cosmetic Containers: This machine gives precision moulding for tamper-proof and sterile packaging.
• Household & Industrial Chemical Bottles: It can able to make high-strength bottles which are resistant to chemical interactions.

Why Choose Us?

We are blow moulding machine manufacturers in Pune, exporters, and service providers in Pune. We specialize in offering high-quality blow molding machines that are dependable, effective, and durable. With years of industry experience, we provide customized solutions to match your manufacturing requirements.

• Unmatched Expertise: We have over a decade of experience in blow moulding technology and offer the best solutions in diverse industrial sectors.
• Innovation & Quality: Our machines feature the latest advancements in automation, sustainability, and precision moulding.
• Customer-Centric Approach: We provide end-to-end support, including consultation, training, and after-sales service.
• Sustainability Commitment: Our machines are designed to support eco-friendly manufacturing and reduce carbon footprints.
• Global Reach & Support: We serve clients worldwide with reliable supply chains and responsive technical assistance.